Cement and lime production
Precise measurement of raw meal and lime slurry prior to thermal treatment in the rotary kiln to ensure a consistent raw material composition.
APPLICATIONS · CONSTRUCTION MATERIALS INDUSTRY
Precise process measurement technology for the building materials industry
Ensure material quality and conserve resources with MWM tec
In the manufacture of building materials, the homogeneity and precise mixing ratio of the raw materials determine the load-bearing capacity and quality of the end product. Whether in concrete production, cement manufacture, gypsum plants or the processing of mineral slurries – highly viscous, abrasive and optically opaque media pose extreme challenges for conventional measurement methods.
With its MicroSinus in-line measurement system, MWM tec GmbH offers the technological solution to these harsh industrial conditions. Our non-contact microwave transmission method measures density, dry matter and solids concentration continuously and in real time – directly within the flowing process and completely independently of colour, turbidity or particle characteristics.
Main areas of application in the production of building materials
Wherever aqueous mixtures and mineral suspensions are transported and processed, MWM tec’s sensor technology ensures reliable data:
Concrete and fresh concrete plants
Continuous density measurement during the processing of binder suspensions and additives to ensure precise compliance with the required strength classes.
Plaster and render production
Online monitoring of the solids-to-water ratio (dry matter) during the formulation of gypsum slurry to optimise the subsequent setting and drying processes.
Recycling & Wash Water Treatment
Reliable measurement of solids concentration in the recirculating water of residual concrete recycling plants for efficient resource conservation.
Your benefits at a glance
| Process challenge | MWM tec (MicroSinus) approach | Economic added value |
|---|---|---|
| Abrasive, dense media | Wear-free microwave transmission measurement | Minimised sensor wear and drastically reduced maintenance costs. |
| Time-consuming sampling | Real-time inline data acquisition on the fly | Immediate re-dosing in the event of deviations from the formulation prevents faulty batches. |
| Fluctuating moisture content & density | High-precision multi-frequency measurement technology | Consistent product quality and comprehensive documentation for certification. |
| High energy requirements (drying) | Optimal control of the water-to-solids ratio | Significant reduction in energy costs for downstream thermal processes. |
MicroSinus in the process
Robust technology for the rigours of everyday industrial use
The MicroSinus operates without any mechanically moving parts in the product stream. For abrasive mineral suspensions, the components in contact with the medium, the installation and accessibility are tailored to the specific measurement task. Integration into pipework, tanks and the process control system is planned on a plant-specific basis.
YOUR TRANSLATION TASK
Take your process reliability to the next level!
Do not rely on estimates; instead, manage your building materials production efficiently and on the basis of data. Our application experts will be happy to develop a bespoke solution for your specific measurement task.